International Journal of Scientific Research and Engineering Development

Agriculture remains the backbone of many developing economies, with corn (maize) being one of the most widely cultivated and consumed staple crops. However, post-harvest processing, particularly shelling and threshing, remains a labor-intensive and time-consuming task for small-scale farmers, often relying on manual methods or outdated equipment. These traditional techniques are not only inefficient but also result in significant post-harvest losses, grain damage, and low productivity. This project focuses on the design, development, and fabrication of an automated corn shelling and threshing machine tailored specifically for the needs of small-scale farmers. The machine is engineered to combine both shelling and threshing operations into a single compact unit, streamlining the post-harvest process and minimizing manual labor. The design integrates a mechanical feeding system, a rotating drum with threshing pegs or blades, and a shelling chamber, powered by an electric motor or alternative power source such as solar or small petrol engines to suit off-grid rural areas. Key considerations in the design include affordability, ease of maintenance, portability, operational safety. energy efficiency, and Local materials are prioritized in construction to reduce cost and promote replicability in rural workshops. The automation aspect minimizes human intervention during operation, allowing continuous processing of corn ears while ensuring minimal grain breakage and high throughput. Initial performance evaluations indicate that the prototype is capable of achieving a shelling efficiency of over 95% with significantly reduced processing time compared to manual methods. The machine also ensures better grain quality by minimizing kernel damage and contamination. The integration of dust and husk separation mechanisms further improves the quality of the final output. In conclusion, the automated corn shelling and threshing machine presents a practical and scalable solution to one of the critical bottlenecks in maize production for smallholder farmers. Its implementation can lead to improved productivity, reduced labor demands, increased income, and enhanced food security in rural agricultural communities. Future developments may include solar integration, IoT-based monitoring, and scalability for different crop sizes